Granite - From the Quarry to Your Kitchen

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The benches are then drilled and split into blocks. The completed blocks on regular are 10'x6'x6' and can weigh as significantly as forty tons. Blocks are inspected for any cracks, main flaws and for shade range.

Transportation from the quarry to the processing plant is different relying on the spot of the quarry. From our desert quarries in Namibia, many of the blocks trucked 1200 miles to our plant in South Africa. Other blocks are sent by truck to the port of Walvis Bay, Namibia and then transported by ship to Italy for processing. On arrival at the processing plant, blocks are picked for reducing. Utilizing 40 ton Gantry Cranes, the blocks are positioned on big trolley carts and pulled underneath the gang saws for cutting. The gang saws are huge machines. The huge blades are aligned and spaced on a massive carriage up to 18' extensive. Driven by electrical motors the carriage is pushed and pulled again and forth. Whilst the blades are shifting, a slicing slurry comprised of steel grit and water is poured over the blocks to provide the abrasion for the cutting.

Completion of the block reducing needs amongst 2-seven times (relying on the hardness of the stone). The quality of the cutting is dependent on the abilities of the gang saw masters who are in cost of the chopping. Since of the variables in stone hardness, density, the slurry, blade tensioning, and reducing speed, the sawing process needs constant monitoring by the masters. The rough reduce slabs are then thoroughly cleaned with water and geared up for the following stage of processing.

The subsequent period is determined by the certain type of stone. Several of the granites quarried today go by means of an epoxy process to improve the quality of the stone. For instance, the large quartz crystals identified in some granite have fissures or crazing to them. Our containers (shipped from all above the globe) are introduced into the port of Savannah or Charleston. Delivery moments range relying on the port of discharge, however, 4-6 months is normal travel time from any manufacturing facility to our warehouse.

Upon arrival at the port of entry, customs clearing together with the random USDA inspections take spot. After cleared from the port, the containers are then loaded onto a truck bound for our Winston, GA warehouse.

At the warehouse, the containers are unloaded by overhead cranes, then staged for quality handle. In the course of top quality handle each and every person slab is inspected for any processing defects, cracks, high quality of polish and many others. From our primary warehouse bundles are shipped to our showroom areas in Alpharetta, Atlanta, Birmingham, Destin, Large Level, Jacksonville, Knoxville and Raleigh. The dealing with of the slabs (weighing in excessive of 1200 lbs) is completed by use of overhead cranes or mechanical loading booms. At our showrooms the slabs are on full exhibit for consumers to make their choices. Our showrooms are geared up to structure a bundle of a picked substance so the buyer can truly select their person slabs. Upon picking and approving specific slabs, the consumer then contracts with a fabricator to lower and install their counter tops. Thorough info on granite countertops Alpharetta, granite countertops, countertops Alpharetta can be found at main website.